Author Topic: new mill up and flying  (Read 9978 times)

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Offline shawn

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new mill up and flying
« on: March 06, 2012, 07:33:46 pm »
This mill has taken me ages but here it is a quick description, 4 meter chainsaw blades, 9 coil 24 magnet N52 grade , adjustable mast offset , sliprings, adjustable tail length, and the tilt up tower is at 12 meters but I can wind it up to 20 meters (telescope lattice)

Offline ghurd

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Re: new mill up and flying
« Reply #1 on: March 06, 2012, 07:53:57 pm »
Looks good!
G-

Offline niall

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Re: new mill up and flying
« Reply #2 on: March 06, 2012, 07:57:37 pm »
very nice ..:)

lots of adjustable things and the stator mounts look nice and "beefy" too....

Offline Wolvenar

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Re: new mill up and flying
« Reply #3 on: March 06, 2012, 09:50:26 pm »
Looks like nice work! Do you have any performance info yet?
Trying to make power from alternative energy any which way I can.
Just to abuse what I make. (and run this site)

Offline bvan1941

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Re: new mill up and flying
« Reply #4 on: March 06, 2012, 09:55:50 pm »
Shawn,
Very nice work and something to really be proud of. Envy the telescoping tower!!
Make sure you post some results of the project. 4 meters, what are you supplying with this WT?
Good luck and hope to see more in future.
Bill

Offline shawn

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Re: new mill up and flying
« Reply #5 on: March 06, 2012, 09:59:35 pm »
No performance info yet it went up for the first time about 3 hours ago in very light wind 3/4 mph its spinning fine but minimal power made if any.
Homemade controler all done just need to finish the dumpload and wire it up, it will tell me rpm, watts, and log power into and out of my bank.

Homemade controler but not at my home, as i also live in the  land down under so its a    (fracken)    good controler 

Offline Wolvenar

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Re: new mill up and flying
« Reply #6 on: March 06, 2012, 10:18:25 pm »
I'de love to know more about your controller
Trying to make power from alternative energy any which way I can.
Just to abuse what I make. (and run this site)

Offline Dave

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Re: new mill up and flying
« Reply #7 on: March 07, 2012, 02:06:59 am »

Candy to the eyes there Shawn, some beautiful work!

This is the debut of Robins' new controller? Looking forward to the beta testing  :)

That's a sharp looking brush and slip-ring Assembly, Homemade?

Thanks for the look, More Pics Please! 8)
Cheers, Dave

Offline frackers

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Re: new mill up and flying
« Reply #8 on: March 07, 2012, 02:46:15 am »
I'de love to know more about your controller

That would be down to me then   ;)
Starting from an Atmel Butterfly demo board and a couple of Dallas 1-wire chips its a controller and logger. Handles a dump load using a PWM signal to 'ease' the load on as the voltage rises and remote switches an inverter.

The measurement side handles volts, current, (hence power), temperature, dump load, inverter status, maximum power in the last hour and day, state of charge, generator RPM and reports it all on the built in LCD display, outputs it to a serial port and stores it in dataflash once a minute for later serial download (about 2 weeks worth).

Just finished an update to the website with the final schematic and PCB designs and the latest version of the software.

You can find the info here http://gilks.ath.cx/~g8ecj/New_Turbine/new_controller.html - enjoy   ;D
Robin Down Under (or are you Up Over!)

Offline frackers

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Re: new mill up and flying
« Reply #9 on: March 07, 2012, 02:50:48 am »

This is the debut of Robins' new controller? Looking forward to the beta testing  :)

I've been Alpha testing the controller here for a few weeks now and been ironing out a few bugs. Its now totally run my system for a week. Some good winds today (southerly that Shawn doesn't see at his place in the hills) which tested the inverter and dump load control quite nicely :) The performance info is at http://gilks.ath.cx/cacti/graph_view.php?action=tree&tree_id=3 Had a few dropouts of the comms link across the paddock but I'm sure you get the idea!!
Robin Down Under (or are you Up Over!)

Offline Wolvenar

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Re: new mill up and flying
« Reply #10 on: March 07, 2012, 02:58:00 am »
Nice thank you Frackers, I am looking at a lot of options to do these things.

I hope to be really busy building this summer, so I'm eating up all these newer ideas that are less explored on the "other" forum 
Trying to make power from alternative energy any which way I can.
Just to abuse what I make. (and run this site)

Offline shawn

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Re: new mill up and flying
« Reply #11 on: March 07, 2012, 04:06:13 am »
Thanks Robin there is no way I could explain that and do it justice  :-[
Dave yes homemade sliprings  around my bolt on car mmmm here is some pictures to explain

Offline Bryan1

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Re: new mill up and flying
« Reply #12 on: March 07, 2012, 04:19:57 am »
G'day Shawn,
                           Well it was well worth the wait to see this thing up and flying mate and it does look a treat too, now just remember when you take the tower down TO DO IT PROPERLY next time (hehehehehehehe)

Cheers Bryan

Offline Wolvenar

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Re: new mill up and flying
« Reply #13 on: March 07, 2012, 04:41:11 am »
That sounds like a good story of a big crash  ::)

* Wolvenar waits for the details
Trying to make power from alternative energy any which way I can.
Just to abuse what I make. (and run this site)

Offline oztules

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Re: new mill up and flying
« Reply #14 on: March 07, 2012, 05:19:38 am »
Nice looking machine... and set up...... and I always get a kick out of seeing some more chainsawn blades... any pics of them closer up.?

I'm thinking everyone else makes them better than I did :o


.....................oztules
Flinders Island...... Australia